Yes, ANOTHER Jeep build!

Posts tagged “4×4

Follow These Easy Steps to a Happy Marriage

We have the clean Jeep truck body. We have a workable Suburban that happens to be an oil burner. Now we just need to figure out how to make the two into one. That is still in progress, I will not get into all of the details about everything going on, but I will give you the bare essentials and highlight the important things you need to know.

First off, obviously you need both a Full Size Jeep truck and (hopefully) a running Suburban.


Here you can see that Hyde got new doors. The old ones were giving me window problems and seeing as we are going with a totally new paint scheme, I decided it did not matter what color the new ones were.


Pay no attention to the fact this particular truck is only 2WD. That will be addressed soon enough, and I realize I told you this would be a twin turbo setup, but pay no attention to the single turbo on there. In good time… You can see this 1988 Suburban is a good candidate for the body swap, and we have everything coming along here.

You can also see that I had the luxury of not one, but two lifts. That really makes the difference; I would not try and do this in my driveway.

The HOA would just LOVE that!!

We stripped down the two vehicles to get them ready for transplant. The idea is to put the J20 body onto the Suburban frame and see what it takes to bolt it up.

In these photos, the truck is on the Suburban frame and you can see that the J20 frame widens in the rear. We will definitely need to do something about this, but no worries; this is actually one of the easier things to fix.  We had already chiseled the Suburban body mounts off and we were prepared to bolt up mounts to the J20 and see where they sat before tack welding them into place.

In true build fashion, we found that somebody had broken the welder gun on the MIG machine the night before. Classic! Needless to say, I was again without a welder. Still, we carried on!


This photo shows the clearance between the 6BT and the J20 firewall, tight quarters there! The last valve cover is removed, but I have it on hand.

Unfortunately, I had taken the grinder to my stock fenders when I figured I was going to need them to work on the FrankenJeep bed. Bad idea, as I now needed a set of fenders. I had one of my custom fenders on hand to see how the front clip lines up, but it did not give me a good enough representation of how this was really going to work. The reason I could not get a full looksee is the fact that one fender will not support the weight of the front clip and I needed to know where the core support and the grille were going to fit.


It did look like the tire was fairly centered to the wheel well, but again, this was a custom fender that had been stretched, so I was not 100% sure on how this was going to work with stock fenders. We did some brainstorming and figured out that we could build a brace to act as the aft part of the fender and that would make for a stock positioning of the core support and whatnot.


You can see here that the front tire lines up very nicely with the wheel well. From this point, we were able to complete the front clip and get the measurements for where things needed to be.

20170506_184803This is going to be an EXCELLENT fit! Tony and I installed the hood to see what the height clearance was.


A little too tight for my comfort. We have figured out how to fix this too; I cut out metal body mounts and we decided that the best thing to do would be to set the mounts up higher at about 1-1.5” so when we put on the OEM rubber or poly mounts, I would end up with a 2-2.5” body lift. A lift like that would be more than enough to clear everything there.

These are the body mounts I fabricated to work for this. This set is for the rear of the truck, we realized that the rear Suburban mounts work perfectly for the front mounts of the J20.

That takes care of most of that!

There is still a very tight up front. I have a lot of fabrication figuring on what to do with this part.


You can see that the fan has all but taken over the radiator placement. We decided that we could use the radiator mounts to house the fan shroud, and we will be doing some custom mounting of the radiator, the intercooler, the A/C condenser, plus the oil and transmission coolers. 20 pounds of crap in a five pound bag! We are pretty certain we can get this all to work out, planning and preparation is all that is needed.

I also came across a killer deal on axles, plus another sweet deal on wheels and tires. Chris had traded the Suburban body metal plus some of his own parts to a neighbor of his for a set of HD Dodge one ton axles – a Dana 44 front with kingpins and a single wheel Dana 60 rear. All he wanted was the money for his parts he used. It was such a great deal, I doubled it; after all, Chris has been there to help me out on so many different levels, I always like to help out when I can.


I was a little bit disappointed when I saw the rear had drum brakes, but I quickly got over that when I found out the axles were positive traction. We put wheels and tires onto the axles and lifted them high enough to spin; both tires went the same direction! Score!

I also found out that I will need spacers for the HMMWV (High Mobility Multipurpose Wheeled Vehicle [Humvee]) wheels to fit these axles.

These H1 two-piece wheels are going to look bitchin’ on Hyde, I cannot wait!! Cal totally hooked me up here!


You can see where the wheel will rub on the end of the tie rod. No need to worry; I am on it, and am on the prowl for 2.5” and 3” spacers as I need those for the front and rear.


After we got the front clip all worked out, we found that the core support needs to go about five inches back and four inches higher, but we got this! Custom mounts are being made to fit the core support right where it needs to be.


I still have a lot of work to do here, but you can see that it is coming along very well! I will keep you up to date on how this build goes.

Until next time…

Finally Getting Somewhere

If you read the FrankenJeep stories, you know that I no longer work in the oilfield. Not a big deal, as I am much happier these days, and I am now working with a really cool dude named Jack Reigelsperger. He has sort of taken me under his wing, teaching me the ways of custom car building and this has been good on multiple fronts – I am happy with my job again, I get to work with really cool cars, I am learning new things every day I am working, and I have been given a huge hookup when it comes to obtaining auto parts.


Jack hooked me up when we started wheeling and dealing over a project he had sitting in the yard. He had figured out a bolt on kit to put a 5.9L Cummins engine into a square body Chevy truck (1973-1991). He happened to have an ‘88 Suburban that was converted over and we got to talking about it, then we talked about wheelbase measurements. It turned out that the Suburban had a 131.5” wheelbase; Hyde has a 131” even. I already knew that the frame rails were close, as Chris ended up using the flatbed from my J20 to put on his CUCV and it bolted right up…


Do you see where I am going with this yet?

Let me run you through it again:

  1. I have an untrustworthy Jeep J20 with a clean body
  2. I have access to a Cummins powered square body with measurements similar to my J20
  3. I know a guy that has the knowledge, means, and desire to help marry the two

All of this adds up to one thing – a twin turbo Cummins powered Hyde!

Oh, did I forget to mention that? Yes, not one but TWO turbos!! We figure we should net around 600hp and 1400ftlbs of torque, making for a very fun 4×4.

Why Worry?

Last we talked, I spoke of the tales of Hyde and how he was in dire straits. There was no “money for nothing”, nor were there “chicks for free”, Hyde was in trouble. We thought there may be salvation for him, even if it was only temporary, but that was not exactly to be the case.

The plan was to trade my little Comanche for work on the J20. That all fell through, Hyde never got the new clutch and was still plagued by engine problems. Whatever would we do?!

Someone once said, “If you have a problem, ignore it. It will eventually go away.” That is TERRIBLE advice!! But, between work and the FrankenJeep, I was neglecting the Hyde truck, and guess what? The problems got worse! Imagine that!

It has been nine months since we were last here, what has gone on!

Well, that is a long story. If you read the FrankenJeep chronicles, much of the story was told there. But I will do my best to convey the story here, as it pertains to Hyde.

I did buy a clutch for the truck, but we never installed it due to the fact that I do not have a transmission jack and we would either be doing the work on a sloped driveway or on the side of the street; either way, it would have been in the Home Owner’s Association and I would have most likely had gotten into trouble.

I still had engine problems and I did not know what to do next, but we will get to that later.

I did get the brakes fixed; it just was a matter of buying a new brake booster and bleeding them.

Now, I believe that takes care of those questions. The little Comanche is still in my possession and we have big plans for that too, but let us get these trucks going first.

So, why are we here again, if you have nothing for us?

And that is where you would be mistaken…

The J20 Build

Sorry, no code names here; just a simple, no-nonsense truck build. I admit it is another Jeep build, but you probably know me well enough by now to expect that if I am building something, it will most likely be a Jeep. (Click to see the FrankenJeep build.)

So, what do we have this time? As the title states, we have ourselves here a J20. Actually, we have a 1979 J20 that does everything a truck should do, but it needs love.

Haha! Where are my manners? I have yet to formally introduce you to the newest addition to Mad Mac’s.



This is a 1979 J20 ¾ ton truck with Dana 44 and Dana 60 axles, front and rear. It sports the AMC 360 (for now) and has a T-18 4 speed transmission. It starts up, stops, shifts and steers exactly how it is supposed to – and for $2800, I could not pass it up. As you can see, it has a flatbed. I have never thought to myself, “Self. Let’s get a flatbed truck. Imagine the possibilities!”, but on the flipside, I have also never been against owning a flatbed either. It is true that before I acquired the truck, I was looking to trade it out for townside bed (a regular truck bed), but as I looked at the truck and searched for the possibilities for a flat bed four wheeler, it quickly grew on me.

If you scroll to the bottom of this page, just below all of the “share” information, (you know – the buttons for the FaceBox, Pictanow, and the Twerking machine…) you will find two little tabs, one on each side of the page. You can click on the right tab to navigate forward to see the next post, or you can click on the left tab to navigate backward to see the previous post. Ain’t technology grand?!